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Ford Fairmont & Mercury Zephyr Owners and Enthusiast

Scince : Jan 1st/2001 Orig.Fairmont 302 Forum Scince: Nov 8th/2008
 
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» '78 and '79 Fairmont and Zephyr ES
My 1980 z7 turbo - Page 3 Icon_minitimeWed Jan 12, 2022 11:19 pm by GrantBB

» Stymees'mont / Eric'c Fairmonts
My 1980 z7 turbo - Page 3 Icon_minitimeTue Jan 11, 2022 11:44 pm by GrantBB

» Window Weather Stripping
My 1980 z7 turbo - Page 3 Icon_minitimeTue Jan 11, 2022 2:06 am by GrantBB

» Fairmont at Nelson Ledges Road Course
My 1980 z7 turbo - Page 3 Icon_minitimeThu Feb 18, 2021 6:32 pm by GrantBB

» Latest track day video: Summit Point Shenandoah
My 1980 z7 turbo - Page 3 Icon_minitimeTue Feb 16, 2021 11:14 pm by GrantBB

» Back in the Fairmont saddle again.
My 1980 z7 turbo - Page 3 Icon_minitimeMon Feb 15, 2021 12:38 am by GrantBB

» New to the Group Texasfairmont from south Texas
My 1980 z7 turbo - Page 3 Icon_minitimeWed Feb 10, 2021 1:49 am by GrantBB

» 20 years of Fairmont 302
My 1980 z7 turbo - Page 3 Icon_minitimeFri Feb 05, 2021 7:45 pm by Stymees'mont

» Keep it or Scrap It ?
My 1980 z7 turbo - Page 3 Icon_minitimeSun Apr 12, 2020 3:50 pm by Red 78'

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 My 1980 z7 turbo

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Revolution909
fastazz40th
Futurama
z7turbo
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

My 1980 z7 turbo - Page 3 Empty
PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeMon Jan 25, 2010 4:40 pm

I'll wont be happy until this beast is running and driving!
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeTue Mar 02, 2010 2:17 pm

Been a real hectic month...finally made it out to the garage....found out my #5-6 merge hits the rag joint....hard to say wtf happened, but it's time to get rid of the rag joint...200 bucks for a new shaft is out of the question, so here's my solution:
1- $15 straight coupler
2- steering shafts
1- heavy wall tube

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I still have to do the final fitting and welding.
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Revolution909

Revolution909


Posts : 276
Join date : 2008-11-08
Age : 34

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeWed Mar 03, 2010 10:14 am

Very nice, thats a pretty smart idea. Damn rag joints....
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeWed Mar 03, 2010 8:20 pm

thanks....being on a very tight budget forces you to think outside of the box!! Idea
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSun Mar 07, 2010 11:34 am

Finished my homemade solid steering shaft....I should have cleaned splines better on the rack...the coupler got stuck, forcing me to do all of the welding on the car....not as pretty as I would have liked!...anyways, here it is.

My 1980 z7 turbo - Page 3 0306002156
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSun Mar 07, 2010 11:15 pm

I saved myself around $185 over what a new solid shaft sells for, or around $40 for what a u-joint coupler costs.
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSun Mar 21, 2010 12:49 am

Finally finished driver side header...time for some paint!

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They're not the prettiest....you're not going to see much of them once their painted and on the car.
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Revolution909

Revolution909


Posts : 276
Join date : 2008-11-08
Age : 34

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeMon Mar 22, 2010 8:11 am

That looks pretty darn good to me... good work!
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeMon Mar 22, 2010 3:40 pm

Thanks.....I'm a little too picky sometimes......cool thing is, with the engine lifted, front lifted, these bad boys slide right in from underneath!
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeThu Apr 15, 2010 12:48 am

Installed shifter and cable.

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Aug

Aug


Posts : 225
Join date : 2008-11-18
Location : Altoona, PA, USA

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeFri Apr 16, 2010 12:35 am

I would like to see pics detailing your subframe connectors....
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeFri Apr 16, 2010 4:43 pm

Aug wrote:
I would like to see pics detailing your subframe connectors....

I took pictures after I installed them....I didn't think about taking pics while I was building them.
They're constructed of 3/16" wall 2x2 tubing...I cut them to follow the contour of the floor.

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Aug

Aug


Posts : 225
Join date : 2008-11-18
Location : Altoona, PA, USA

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeMon Apr 19, 2010 1:44 am

Does the connector continue through inside the rear subframe, or do you just end it at the vertical part of the floor? If it continues, how did you finish it off inside the rear subframe?

That is done differently than others I've seen. You definitely have a different take on stuff. I like it. It gives me a different option compared to what I was thinking.

Thanks,
Mike.
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeMon Apr 19, 2010 3:46 pm

Aug wrote:
Does the connector continue through inside the rear subframe, or do you just end it at the vertical part of the floor? If it continues, how did you finish it off inside the rear subframe?

That is done differently than others I've seen. You definitely have a different take on stuff. I like it. It gives me a different option compared to what I was thinking.

Thanks,
Mike.

The connectors don't go into the rear subframe....quite honestly, unless you cut the rear subframe open, there isn't much to weld to. I used a 3/16" plate as an anchor plate for my connectors, then added my 2x3 tube outriggers to tie into the rocker panels....later, this is where I will be welding the main hoop for the cage I will be installing. What I havent done yet is install the front outriggers to attatch the front part of the cage...sure beats welding plates to an uneven floor. Plus it's also more solid than welding to a floor. I'm not sure how fast this beast will ever be, but better to overbuild now then having to back and redo something that should have been done.
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSun May 02, 2010 5:56 pm

Headers are finally installed

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fox81




Posts : 160
Join date : 2008-12-28

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeTue May 04, 2010 12:16 am

Man, that a tight fit! But it looks pretty damn good for homemade headers.

So you wanna make me one for my 2.3? Very Happy
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeTue May 04, 2010 5:26 am

fox81 wrote:
Man, that a tight fit! But it looks pretty damn good for homemade headers.

So you wanna make me one for my 2.3? Very Happy

Thanks!.....I could probably whip up a 2.3 header in a few hours.....just send me a car with a 2.3 for mockup.

turbocharged or naturally aspirated? Laughing
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSat May 29, 2010 11:11 pm

underside shot of car showing collector placement....sorry for the crappy cell phone picture...camera died.
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z7turbo

z7turbo


Posts : 243
Join date : 2008-11-16
Age : 54
Location : Toledo, Ohio

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PostSubject: Re: My 1980 z7 turbo   My 1980 z7 turbo - Page 3 Icon_minitimeSat May 29, 2010 11:21 pm

sorry...stupid computer is acting up and wont let me insert pictures
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